Operational Intelligence for Manufacturing

Elegant Engineering.Intelligent Operations.Flowmatic.

Engineering Intelligence for the physical world.

Flowmatic turns factory motion into events, events into decisions, and decisions into coordinated action.

Engineering Intelligence OS

Motion → Event →Decision → Action

A factory does not need one more system. It needs operations to flow.

ObserveRead signals from real work: camera, NC code, operator input, and field data.
EventizeTurn raw signals into operational events such as delay, risk, and demand.
Explore the System

Strategic wedge

From Cycle Timeto Factory OS

Flowmatic does not begin by selling a giant Factory OS. It starts with the smallest visible truth in the factory: cycle time.

Flowmatic CT creates the factory time axis. That time axis becomes Event DB. Event DB connects machining, quality, human workload, material flow, task assignment, and mobile automation.

CTEvent DBNC / Quality / Human FactorsMaterial FlowOperator / FleetMobile AutomationFactory OS

Flowmatic CT creates the factory time axis. Flowmatic Quality records the outcome created on that time axis. Event DB connects when work happened, what result it produced, and what action should follow.

Flowmatic CTFactory Time Axis
Event DB
Flowmatic QualityOutcome Axis

Operational gaps

Production keeps moving.Decisions arrive late.

The field never stops. Important events and the next action often appear too late.

01

See cycle losssooner.

Find the delay while there is still time to respond.

02

See riskbefore cutting.

Bring risky tool moves out of the code and into view.

03

Call materialbefore waiting.

Share demand before the line begins to wait.

04

Turn know-howinto a shared standard.

Make expert judgment easier to share and repeat.

Field-first design

Read the flowbefore changing the field.

Start with the line as it is. Keep the equipment, workflow, and people already creating value. Make the event visible first, connect one next action, and automate only after the value is proven.

Minimal intervention / Maximum clarity

Intelligence should fit the field.

A factory does not need one more system. It needs operations to flow.

01

Build onwhat works.

Keep the equipment, workflow, and experience that already create value.

02

Observebefore automating.

Make the event visible and reliable before automating the response.

03

Connect onenext action.

Turn each event into a clear guide, alert, call, or review.

04

Keep peoplein command.

Automate repetition. Keep approval and exceptions human.

How Flowmatic works

Observe → Eventize →Act → Confirm

Flowmatic uses one operating logic: observe the signal, turn it into an event, connect a next action, and confirm the response.

  1. ObserveRead signals from real work: camera, NC code, operator input, and field data.
  2. EventizeTurn raw signals into operational events such as delay, risk, and demand.
  3. ActConnect the event to one next action: alert, review, guide, or call.
  4. ConfirmConfirm the human or equipment response and close the event.
01

READ THE FIELD

CAMERANC CODEOPERATORFIELD DATA
02

CREATE AN EVENT

DATA INEVENT
CYCLE COMPLETEMATERIAL LOWPATH RISK
03

SELECT THE NEXT ACTION

EVENT INACTION
FLOWMATICGUIDEALERTCALL
04

CONFIRM THE RESPONSE

ACTION INCLOSED
OPERATOR
ACK
DEPOTLINEEVENT CLOSED

Flowmatic Products

Product status and pilot scopeshould be explicit.

CT and NC include working demos. Quality shows its working prototype and integration status. Work Standard, TMS, and Fleet show their current development scope.

Flowmatic CT

Model-free Cycle Intelligence

Select a target, define the ROI, measure the cycle, and reveal the loss.

Demo available View CT demo

Flowmatic Quality

Connect every inspection resultto evidence and operating data.

Connect multi-camera capture, OK/NG decisions, inspection evidence, and production counts as one inspection event.

Working prototypeInspection–Dashboard integration in progress Explore Flowmatic Quality

Flowmatic NC

Pre-cut toolpath review

Turn G-code into visible motion, cycle time, and review points.

Demo available View NC demo

Flowmatic Work Standard

Step-by-step operator guidance

Turn process knowledge into a clear, step-by-step operator view.

Development preview See how it works

Flowmatic TMS — Tool Management

Tool life, stock, and location management

Keep tool identity, life, stock, and location in one operating record.

Development preview See how it works

Flowmatic Fleet + Material Flow

Fleet and last-meter execution

Connect material demand to fleet assignment, replenishment movement, and line-side input confirmation.

Development preview See how it works

Demo workflows

Demo workflows

Without verified customer metrics, the site shows only workflows that can be inspected through actual demos.

Product demo

Flowmatic NC

NC program → Toolpath reconstruction → Review point
View NC demo

Product demo

Flowmatic CT

Fixed camera ROI → Start/end event → Cycle timeline
View CT demo

Material Flow Intelligence

Material Flow Intelligence

Flowmatic does not stop at measuring the factory. It connects measurement to material movement, task assignment, and last-meter execution.

From inventory truthto line-side input

Flowmatic makes material flow before people have to notice the shortage.

Drone InventoryMaterial TruthAMR DispatchLast-meter DockingLine-side InputVerification

Material Flow

Drone Inventory

Drones become mobile inventory sensors. They verify pallet location, rack status, stock mismatch, empty racks, and actual material availability.

  • Stock_Counted
  • Stock_Mismatch
  • Pallet_Located
  • Pallet_Missing
  • Wrong_Location
  • Empty_Rack
  • Material_Available

Material Flow

AMR Material Feeding

AMRs are dispatched before the line stops. Flowmatic uses CT, consumption speed, material location, and agent availability to create replenishment tasks.

  • Shortage_Risk
  • Replenishment_Task
  • AMR_Dispatched

Material Flow

Last-meter Logistics

Delivery near the line is not enough. Flowmatic closes the last meters: docking, magazine loading, empty container removal, and input confirmation.

  • AMR_Arrived
  • Docking_Complete
  • Magazine_Loaded
  • Material_Input_Confirmed
  • Empty_Magazine_Removed
  • Line_Replenished
  • AMR_Released

Mobile Automation

Beyond Logistics:Mobile Automation

Flowmatic does not stop at moving materials. It moves automation itself.

Instead of building fixed automation around every machine, Flowmatic brings mobile automation to the machine that needs it now.

AMR is not only a vehicle. In Flowmatic, it becomes a mobile execution platform.

Level 1

Transport Agent

Warehouse to line. Line to finished goods. Empty pallet to input point.

Level 2

Last-meter Logistics

Docking, magazine alignment, line-side input, empty container return.

Level 3

Mobile Machine Tending

AMR + robot arm performs loading, unloading, jig placement, tray exchange, and cycle start request.

Level 4

Flexible Line Automation

A mobile automation cell serves multiple machines without fixed automation around every line.

Level 5

Reconfigurable Factory Automation

Automation capability becomes assignable by the Orchestrator according to loss, priority, and production plan.

PLC and machine controllers remain responsible for internal machine control and safety. Flowmatic coordinates external process orchestration, mobile automation tasks, material flow, and verification around existing machines.

Orchestrator

The Orchestratordoes not choose the nearest agent.

Flowmatic chooses the agent that minimizes total factory loss.

Total Cost

Total Cost = Production Loss + Travel Time + Waiting Time + Deadline Risk + Skill Mismatch + Workload + Task Switching + Safety Risk + Battery Risk + Payload Constraint + Automation Capability Fit
OperatorInspectorMaintenance EngineerProduction EngineerAMRAGVForkliftDroneCollaborative RobotMobile Automation CellAMR + Robot Arm

Brownfield strategy

Built forBrownfield Factories

Flowmatic is designed for factories that already have machines. Instead of rebuilding the entire line, Flowmatic adds sensing, events, material flow, task orchestration, and mobile automation around existing assets.

Existing MachinesEvent LayerMaterial FlowMobile AutomationReconfigurable Brownfield Factory
  • Use existing machines.
  • Add sensing.
  • Build Event history.
  • Coordinate material flow.
  • Send mobile automation where needed.
  • Improve productivity without rebuilding the entire factory.

Long-term roadmap

From Model-free CT to Factory OS

Phase 1

Model-free CT

Create the factory time axis.

Phase 2

Event DB

Turn cycles into reusable factory events.

Phase 3

NC + Quality

Connect actual time, program logic, and quality outcomes.

Phase 4

Material Flow

Predict shortages, locate material, dispatch replenishment.

Phase 5

Operator + Fleet

Assign tasks to people, AMRs, forklifts, and drones.

Phase 6

Last-meter Logistics

Close the gap between delivery and actual line-side input.

Phase 7

Mobile Automation

Move automation capability to machines that need it now.

Phase 8

Factory OS

Coordinate the factory as a reconfigurable Engineering Intelligence system.

Final vision

Not a factorywithout people.

Flowmatic is trying to create a factory where people no longer need to fight the system to produce good work.

  • Operators do not waste time searching for what to do.
  • Engineers do not waste time measuring and cleaning reports.
  • Managers do not wait for delayed summaries.
  • Machines do not wait without explanation.
  • Materials do not wait for people to notice shortage.
  • AMRs are not trapped as line-dedicated assets.
  • Inventory truth is not discovered only during audit.
  • Mobile automation moves to where it is needed.
  • Quality problems are not reduced to personal blame.
  • Skilled knowledge does not disappear when people leave.

Flowmatic turns engineering judgment into operating intelligence.

Pilot approach

Validate one eventwithout replacing the line.

01

Choose one event

Pick cycle complete, path risk, work step, tool shortage, or material demand.

02

Confirm the input

Check camera, NC file, operator input, reference data, or interface.

03

Connect the action

Connect one alert, review, guide, or call.

04

Verify the KPI

Use the agreed KPI to decide whether to continue.

Deployment architecture, data location, retention, access control, and integration scope are confirmed during pilot design.

Contact

Validate one eventwithout replacing the line.

Share the problem, available input signals, and target KPI. We will turn them into a focused pilot scope.

contact@flowmatic-os.com

Flowmatic official QR contact signature. Scan to open flowmatic-os.com.